DUMMEN ORANGE

Improve Asset Productivity

Dummen Orange

Situation

During the previous peak season, several operational problems surfaced. Furthermore, the operation is to be prepared for the expected growth after several acquisitions.

Task

Increase capacity to serve the market by reducing machine-related wastes and increase OEE on three production lines, while involving the work force.

TPM AM Dummen Orange

Approach

Jointly setup machine-related shopfloor KPIs and start daily management; deep clean production lines with the work force and create ownership, standardize maintenance tasks and continually eradicate machine-related problems.

Results

Reduced downtime from 26% to 17% (-/-34%) in 4 months time, increased OEE from 67% to 79% in the same period; raised team morale by involving operators in daily performance management, problem-solving and maintenance.

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